Mining and surface operations

Fuel saving for mining equipment

In a mine, diesel is consumed in the toughest regime there is — sustained load, gradients, dust and round-the-clock shifts. CFSS improves mining fuel efficiency on haul trucks, loaders and on-site generators, and the result is proven on the same duty cycle.

7%

guaranteed minimum diesel savings

Contractual guarantee on liquid fuels

8–12%

typical fuel consumption reduction

Measurements in real operation

24/7

no interruption to production

Installation in planned service windows

Diesel consumption reduction on haul cycles

Haul trucks spend most of their fuel climbing loaded. Because CFSS acts on combustion rather than on operator behaviour, the saving is delivered exactly in that phase, across every shift and every operator.

Reporting uses litres per engine hour and litres per tonne hauled, taken from your dispatch and refuelling systems.

  • Rigid and articulated haul trucks
  • Loaders, dozers and drilling rigs
  • On-site diesel generators and pumping stations

Proven on a working open pit

CFSS is deployed at RTB Bor on mining haulage equipment, with a signed recommendation letter published in full on the references page. The same approach applies to industrial plants operating continuously, such as Qatar Steel FZE.

No risk to production plans

Units are fitted inside planned maintenance windows by certified technicians. Availability of the haulage fleet and the production schedule stay unchanged.

BELAZ mining truck at an open pit running the CFSS diesel fuel saving system
Mining operation

Saving calculator

Calculate your fuel savings

Enter average fuel consumption and annual distance — the calculator shows the guaranteed minimum fuel saving on liquid fuels.

Potrošeno gorivoL/godišnje42.000 L
Garantovana ušteda gorivaminimum 7%

2.940 L

Litara uštede godišnje, garantovano kao minimalan rezultat. U praksi najčešće 8–12%.

Ušteda za životni vek uređaja700 000 km

17.150 L

Ukupna garantovana ušteda goriva tokom fiksnog životnog veka od 700 000 km.

Okvirna projekcija zasnovana na garantovanom minimalnom povećanju efikasnosti od 7% na tečnim gorivima. Ugovorne vrednosti potvrđuju se dokumentovanim referentnim merenjem i nadziranim pilot projektom na vašoj floti.

FAQ

Questions we are asked most

Does dust and heat affect the unit?

The unit is configured for the operating environment and has been running on open-pit equipment and in Gulf-climate industrial plants.

How long before we see a result?

A comparable measurement period on the same haul cycle is usually enough; the full potential is visible after roughly 90 days of operation.

Can it be applied to on-site power generation?

Yes. Diesel and gas generator sets are a standard application, with a guaranteed minimum 5% saving on gas.

Start on one haulage group

We record the baseline on a representative group of machines, install during planned maintenance and compare the same cycle afterwards.

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